Choosing the right material can make a big difference in protecting and displaying your products in the world of packaging. Well, not all the packaging is the same. Some are thick and strong, and others are thin and light. One popular type of packaging is called E-flute, made from special cardboard that has tiny waves inside. These waves give the box next-level strength without making it too thick. It is strong enough to protect items and smooth enough for printing logos or pictures. In this article, you will walk through every crucial aspect of corrugated flutes, with in-depth insights into E-flute packaging. So, continue reading ahead to get more information!
Corrugated flutes are the wavy layers inside cardboard. They look like tiny waves or hills and help make the board strong enough to hold heavy items. These waves are placed between two flat pieces of paper called liners. The flutes give the corrugated board strength to withstand crushing and punctures. The only purpose of fluting is to provide insulation from shocks and temperature, and rigidity for stacking. Corrugated flutes are highly flexible to shape other boxes.
Different flute sizes are available depending on your product needs. Each one serves a unique function. The following is a detailed breakdown of the common flute types you need to know.
A flute is the original corrugated flute design. It provides exceptional cushioning properties for fragile products. A corrugated flute comes with great stiffness qualities and short column crush resistance. That is the reason it has a number of applications for a broad range of customer uses.
Thickness - 1/4"
Flutes Per Linear Foot - 33
B-flute contacts liners at a great number of points with lower arch heights and more flutes per foot than A-flute material. This extra support provides a stiff, flat surface for premium-quality printing and die-cutting. B-flute is widely used to craft Champagne Flute Boxes and many more.
Thickness - 1/8"
Flutes Per Linear Foot - 47
C-corrugated flute is the most commonly used size preferred for shipping cases. C-flute offers good cushioning resistance, exceptional stacking strength, and highly acceptable printing properties. You might not know, but 80% of corrugated containers are made of C-flute board.
Thickness - 3/16"
Flutes Per Linear Foot - 39
The thin board profile of E-flute reduces outer box dimensions while helping save storage space. It also offers a strong alternative for traditional paperboard folding cartons because of its flat surface. E-flute material is primarily used for crafting lightweight yet sturdy custom packaging boxes.
Thickness - 1/16"
Flutes Per Linear Foot - 90
If you want to make packages with lower fiber content, F-flute is the best choice. Using this corrugated board, you can make packaging with less solid waste going into landfills. F-flute is being used for shoe boxes, point-of-purchase displays, as well as jewelry and cosmetic packages.
Thickness - 1/32"
Flutes Per Linear Foot - 125
E-flute packaging is a special kind of cardboard made with many small, wavy layers called flutes. These tiny flutes make the surface of the champagne flute packaging very smooth. This helps printing bright colors and clear pictures look great. If you want to Kraft custom boxes that look eye-catching yet highly durable, go for E-flute board. Regardless of its lightweight nature, it can still hold and protect many routine items safely during transit. Adding more to this, E-flutes also save space because they are thinner than several other types of flutes. They are sometimes combined with other flutes to make a much stronger flute board for storing heavier products.
Are you looking for ways to create a champagne flute gift box? You should make use of E-corrugated flute for that purpose. Here are the top perks of E-flute packaging you can avail of;
Since E-flute is thinner than other corrugated options, it usually weighs less. This helps reduce shipping costs and makes handling easier. The reduced thickness also means more boxes can fit in a single shipment or storage space. This, in turn, improves logistics and overall efficiency.
E-flute has a smooth surface, which makes it a worthwhile choice for high-quality printing. As a retail brand, you can use this feature to display vibrant colors, HD graphics, and other details on the box. So, E-flute is ideal for retail display, where unique design and branding are requisite.
The thin profile of E-flute allows for compact packaging. It offers excellent space efficiency during storage and transportation. This packaging solution can help businesses maximize warehouse space and cut down on shipping costs. It leads to a decrease in fuel consumption.
E-flute is typically made from recycled materials that are 100% recyclable. If you need to craft a champagne flute gift box packaging that supports sustainable practices, go for the E-flute material. Eco-conscious companies should benefit from E-flute board to increase product sales.
One of the other benefits of E-flute packaging is that it is easy to customize. This flute size in corrugated board can accommodate an array of box designs and shapes. Generally speaking, E-flute corrugated packaging is the most suitable option to pack products with odd dimensions.
E-flute is thinner than other flutes, like A, B, and C, but still strong. It has about 80 flutes per foot, which means the waves inside are smaller and closer together. A flute is the thickest and perfect for heavy items, as it has big flutes that give enhanced cushioning. B-flute is much thinner compared to A-corrugated flute. The B flute packaging is often used for canned goods. C-flute is the most common choice for creating shipping boxes. Comparing E-flute with A, B, and C, it is thinner than all of these, so it is not used to hold heavy products. However, it can be used for small items, like toys, food, or electronics. Each flute type is good for different purposes, but the E-flute is best when you need good print, lightweight, and beautiful packaging.
Here are some of the applications of E-flute packaging you should know as a retail brand owner.
Thanks to the lightweight and sturdy protection provided by the E-flute board, it is a good choice for fresh produce packaging. For instance, it can be used as a part of your transportation packaging between farms and distribution centres or marketplaces. This doesn't just end here. This type of packaging is also useful for displays in grocery stores. Be it to package small plants or seedlings, E-flute offers superior ventilation to help maintain the freshness of these products.
E-flute has a broad range of applications in retail & commerce. It is a common choice for shipping fragile products, like cosmetics, and other consumer goods, due to its ultimate protection and visual appeal. E-flute material is a well-suited option for gift packaging and display boxes. When enhanced with custom prints and graphics, it can be used to create a presentation that pops. If you're a retail brand and want to boost sales, go for E-flute packaging.
E-flute is also used in the automotive industry because of its ability to minimize shipping costs and environmental impact. Have you ever heard of E-flute inserts? They are used to secure automotive parts during transit, ensuring your parts reach the destination intact. Even if you want to put together attractive promotional kits that include brochures, E-flute is worth investing in. E-flute offers sufficient crush resistance for many vehicle parts for a safe delivery.
E-flute packaging is ideal for the pharmaceutical and healthcare industry as it is strong, light, and safe. It helps protect small, delicate items, like pills and bottles, during transit. The surface is smooth, so it is very easy to print information, like names, dates, and medical instructions. In short, E-flute packaging can be used clean and safe for medical use. Aside from all this, it is also excellent for supplementary packaging for medical devices to provide next-level protection.
The following are some of the design possibilities with E-flute corrugated board packaging;
You can add a transparent window to the champagne flute storage box. This allows people to see what is inside without opening the packaging. It is great for showing off products, like makeup.
E-flute packaging boxes can be made in different shapes and sizes. You can make small boxes for pills or big ones for kits. The box can also be tall, flat, wide, or narrow, just the way you need.
You can add special coatings, like shiny or soft-touch lamination, to make the box feel elegant. Some boxes even sparkle or shine under light, which grabs the attention of a lot more customers.
There are a plethora of options to create E-flute packaging. For instance, E-flute rigid boxes can also be designed with flaps, magnets, or locks. This helps people open and close the box easily.
Have a look at some essential tips below to pick the right type of flute for product packaging;
Corrugated cardboard comes in different types, like A, B, C, E, and F. Each type has its own thickness, strength, and level of protection. Choosing the right one depends on how heavy or breakable your product is and how it will be shipped. Thicker flutes give better padding, while thinner ones save space. A good choice helps keep your item safe and sound during transit. So, it is equally important to match the flute type to your product needs and how long it has to travel.
Think about your product's weight and how easy it is to break when picking the right flute for packaging. Heavy items need stronger cardboard to hold the weight, while sensitive products demand more padding to stay safe. Using the wrong flute type can lead to broken or damaged products. You should know the overall weight and fragility of your product to get the right type of packaging. Moreover, E-flute packaging is the smart choice for packing lightweight items.
When it comes to selecting the right flute for packaging, it is smart to think about how your box will look. Some flutes have a smoother surface, which is better for printing logos, pictures, or brand names. Good printing helps your packaging stand out while making it pleasing to customers' eyes. In case the flute is too rough or bumpy, the print may not look clear. Investing in the right flute not only helps keep your box stronger but also looks enticing at the same time.
Shipping and handling conditions play a pivotal role in helping you pick the best flute for packaging. Boxes may be stacked, dropped, or moved many times during transportation. A strong flute keeps the inside items secure so that they don't break or get squished. Some flutes are perfect for long distances, while others are ideal for short travel. If you want to deliver your goods to buyers in pristine condition, ensure that the packaging is compliant with all conditions.
Cost and storage efficiency also help you end up with the right flute packaging. Fluted cardboard uses less material while still being strong, which lowers production as well as shipping costs. Not only this, but the lightweight nature of this corrugated material cuts transportation expenses too. Flutes can also be folded and stacked, which ultimately saves valuable storage space in warehouses. This means more boxes will be able to fit in the same area, reducing storage costs.
Last but not least, E-flute packaging is a smart and flexible choice for many businesses. It looks good, protects products well, and is also better for the environment. This type of packaging is strong but lightweight and uses less material, which helps reduce waste. It is great for shipping, easy to store, and works well for printing colorful designs. E-flute helps companies give customers an enhanced unboxing experience while also sharing that they care about the planet. E-flute corrugated packaging is not just a trend; it is a long-lasting option. No matter what kind of products you need to pack, it is paramount to choose the right flute type. This is how you will be able to protect your products and make them shine on retail store shelves at the same time. Are you looking for ways to enhance product presentation while ensuring protection? Join hands with Packaging Mania for custom corrugated boxes that stand out. Our team has complete know-how of which Flute type to use to create the packaging that reflects your product and branding needs. So, let us help build something exceptional for your brand!
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